Failure Analysis with X-Ray CT Scanning

May 10, 2017

Failure Analysis Laboratory

Failure analysis is a critical step in addressing a reliability or performance issue with one of your products. Sophisticated tools help you get to the root of the problem quickly and determine how to correct the underlying issue. As part of our commitment to bringing innovative testing solutions to demanding clients, NTS offers x-ray computed tomography (CT) scanning and other services through our Chesapeake failure analysis laboratory.

Our acquisition of Maryland’s Chesapeake Testing has expanded our ability to deliver fast and accurate scanning services that go beyond visible or mechanical inspections to identify why and how a product has failed.

Non-Destructive vs. Destructive Testing

Non-destructive failure analysis testing can range from visual inspections to CT scanning, X-ray fluorescence spectroscopy and other methods. Non-destructive testing methods are typically employed first, as they don’t permanently alter the device being tested. Destructive testing, such as thermal and cross-section analyses, provide information non-destructive testing can’t, but render the device unusable and, in many cases, unsuitable for further testing.

Both non-destructive and destructive testing methods may be required to get to the root cause of a product failure. One of the benefits of working with an expert team like NTS is that we tailor our investigations to deliver the best results for the situation.

Markets Served

NTS’ expanded testing capabilities allow our team to provide a range of failure analysis services. We can perform testing on:

  • Printed circuit boards: Depending on the specifics of the issue, we use a combination of X-ray scanning, contamination testing and solderability testing to determine why a printed circuit board is falling out or failing in other ways.
  • Batteries: NTS provides CT scanning of failed battery components in our Chesapeake facility. Prior to being absorbed into NTS, Chesapeake Testing was routinely called on by the National Transportation Safety Board (NTSB) to aid in investigations and provide non-destructive failure analyses of lithium-ion-type battery cells.
  • Plastic components: Plastics and composites may fail due to stress, bending, extreme heat and other conditions. Plastic failure analysis requires the use of sophisticated tools such as microscopic and spectroscopic analyzers to look at the product at a molecular level.
  • Metal components: Metal and other material failure analyses demand a customized approach. An appropriate testing program may involve impact and fatigue testing, corrosion studies and more.

These are just a few of the many applications and testing services we offer in our Chesapeake laboratory. The facility, located conveniently outside of Washington, DC, is an ISO/IEC 17025:2005-accredited lab that is fully certified to perform demanding work for government clients such as the National Institute of Justice, U.S. Army and U.S. Department of State.

Contact NTS to Get Started Today

Our Chesapeake, MD lab is fully equipped to test devices of any size or configuration. We can help you quickly and accurately diagnose an issue and suggest corrective action that will limit your liability and improve the performance of your product.

To learn more about the failure testing capabilities at our Chesapeake facility or for more information about failure analysis in general, please submit an RFQ using our online form.

Do you have questions about our capabilities? Ask our experts.

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